CONSULTANT’S REPORT Nitrogen Extraction System Details: Control panel ID fan Nitrogen extraction points Ducting Three nitrogen extraction points The enquiry came from a test laboratory at Sheffield Forgemasters. We had previously worked at this site on more than one occasion supplying a retractable burning booth initially and later a dedicated CleanPULSE cartridge filter for the […]
Category: Projects – Hot Gas Filtration
Project VELG – Hot gas bag filtration system for bio-energy malt whisky distillery
CONSULTANT’S REPORT Late in 2020, we won a project which we had first quoted in 2016. The project involved providing a cleanPULSE bag filter, ducting, cleanSPARK box, 75kW fan and a spark detection and extinguishing system for a bio energy plant at a distillery situated in the stunning Speyside region in the Scottish Highlands. In […]
Project TC3 – Bespoke glass product
Heraeus Quartz first approached Filter Designs back in 2017 to provide them with a Ceramic filter. Heraeus needed to replicate the performance of an older EAF 6/2 filter originally designed some 20+ years earlier by FD’s founder and chairman, Roger Callis. We successfully completed that project in 2017 (for full details see Project HQUK). […]
Project LA – Cast shop flue gas treatment
The two Cast Shop holding furnaces needed to have a flue gas treatment plant to abate the emissions from emitting to the atmosphere. As the furnaces are only operational one at a time, we needed to design two duct runs one for each furnace with automated valves to the filter. The client then specified that […]
Project SF2 – CleanPulse cartridge filter system with spark arrest box and control panel
In 2020 the project involved providing a CleanPulse cartridge filter with ducting for a steel production company based in Sheffield. Along with providing a CleanPulse cartridge filter and ducting, FDL also installed a spark arrest box, centrifugal fan, control panel with inverter and manifold tanks. During the project, access to the company’s site was restricted […]
Project TCL – Quarry kiln system
As installations go, this is a big one! We were advised by one of our regular suppliers of a requirement by Tarmac, the UK’s leading sustainable building products, for a cement kiln filter system in Wales. Part of a successful tendering process was the requirement to be a member of Achilles. Achilles is a […]
Project CAD – a pilot plant within a University
We were contracted to provide 2 small Ceramic filters suitable for a small volume but with a design maximum temperature of 600°C. In addition the filters will be handling a syngas which cannot be mixed with oxygen so an alternative to compressed air would need to be used for the ‘Cleanpulse’ cleaning of the 25 […]
Project DH – CleanPulse Filter, DeSOX, DeNOx on a 3mW Wood Waste Boiler
BB Nurseries located in Boston, rural Lincolnshire is an established garden nursery which was founded in the early 1960’s. The nursery is a start of the art growing facility with an outlet for retail and cash and carry customers. In late 2007 the nursery had a 1.5mW boiler installed and due to expansion have now […]
Project MM – The Gruesome Tale of the Frankenfilter. Large CleanPulse Filter on Aluminium Furnace.
When is a reverse air filter not a reverse air filter? When half of it is amputated and replaced with a ‘Cleanpulse’ reverse jet filter! Over the past 10 years we have been contracted on a number of occasions to conduct consultancy and maintenance work at this Coventry based Aluminium re-cycling company. In October 2018 […]
Project HR – Dual Flue Gas Treatment Plants with HMI Control System, DeNOX, DeSOx, CEMS
In the middle of open farmland in Yorkshire an ambitious wood waste combustion project was planned. Our client came to Filter Designs looking for a turnkey solution to cleaning flue gases from the boiler/combustor outlet to the chimney inlet. Our scope was broadly: 2 x CleanPulse Bag filters (one per stream) – each filter is designed […]
