From the sites location next to the Ancient Roman Baths at the side of Hadrian’s Wall Path on the north bank of the famous River Tyne to the fume extraction process itself, so much of this project proved unique. Rather unusually, we were contacted to quote for a copy of a filter system to be […]
Category: Projects – Hot Gas Filtration
Project HE – Complete Flue Gas Treatment Plant including Control System for Clinical Waste Incinerators
The client has recently moved into a new Northern HQ. The £10m Eco Park in Shotts, Lanarkshire is the first of its kind in the UK and represents a major change in how medical waste is treated in Scotland. While efforts have been made to recycle over the last few years it is only now that […]
Project JP – Complete FGT System for Intumescent Paint Furnaces.
JP Europe located in Flixborough Scunthorpe, is an existing site. They recently purchased the building next to the original site for a new research and development facility to test intumescent paints. The original enquiry came to Filter Designs via an industry contact, TAB refractory, whose company are providing the client JP with an intumescent paint […]
Project THPL – Urea Prill Skid for DeNOx. Sodium Bicarbonate Dosing for DeSOx. Primary, Secondary and Tertiary Combustion Air System.
Waste Wood CHP plant In 2011 the project involved providing a flue gas treatment plant for a biomass incinerator on the outskirts of Bedford. Intended to handle 30,000 tonnes of waste wood per year. At that time Filter Designs installed the bag filter plus ducting, a 50m³ silo for Sodium Bi-carbonate, 2 x 160kW ID […]
Project FS – Hot Gas Filter serving a Glass Furnace with Air Dilution and Drop Out Box for Czech Republic
Problem Our client is an industrial engineering designer, supplier and installer who turn over €2bn annually. One of the subsidiary companies won a contract to install a glass furnace in the Czech Republic, which required a de-dusting filter plant before discharging the process gas to atmosphere. There are several challenges when extracting from a glass […]
Project EE – Water Quench Tower, CleanPulse Filter, Reagent Dosing and for Tyre Pyrolysis Plant in Poland
Problem The developed world creates a huge quantity of waste tyres. Due to the quantity, durability and ecologically problematic disposal methods which exist, additional solutions to disposal are needed. Our client is a process engineering company who were assisting investors to create a tyre pyrolysis plant in Poland. This process cooks tyres to output various […]
Project IB USA – CleanPulse Bag Filter under Positive Pressure with Acid Gas Neutralisation
Problem An international client required assistance in building two flue gas treatment plants for a cellulosic ethanol production plant. This was a pioneering exercise to turn a new technology into a commercial production plant. Filter Designs are signed up to a non-disclosure agreement so in this case study we focus on our plant supply in […]
Project BCI – Bag Filter, Gas Suspension Absorber, Reagent Dosing for a Challenging Carbon Process
The Problem The client supply carbon products for the metal smelting industry to a wide range of users both in the UK and abroad. Following a serious fire at the site resulting in the destruction of the raw material handling building and the subsequent loss of production for more than 12 months we were contacted […]
Project WA – Hot Gas Filter for Aluminium Furnace, Sodium Bicarbonate Injection via Bulk Bag and Spark Detection System
Problem Taking scrap Aluminium and melting down in a furnace to produce specification aluminium ingots produces fume and smoke. The local authority had recognised that an improvement to the direct extraction to atmosphere could be made. It is currently more profitable to buy in ‘dirty’ aluminium scrap to process which produces the most fume and […]
Project UK5 – CleanPulse Bag Filter with Sodium Bicarbonate Sorbent Injection System for Flue Gas Treatment
From initial enquiry to completion of installation this project extended over 24 months. The requirement was for a gas cleaning plant to remove toxic gases from a new process on a float glass line. The bag filter and sorbent injection systems are last in line after oxidiser and boiler. Supply Highlights Pulse Jet Filter Design […]