Project FL – CleanPULSE CPCF Ceramic Filters for a Pilot Plant in Denmark

We were first approached by a minerals processing supplier to the global mining industry in 2023 to quote for 2 high temperature filters for a future pilot plant as the company works towards its goal of providing solutions for net zero-emissions mining by 2030.  After extensive interaction with the technical team based in India and […]

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Project MTR – Fume Capture Filter for a Copper Smelting Plant in Rwanda

Our client Monometer have specialised in foundry and furnace equipment since 1913. They approached Filter Designs because they were installing a new plant in Rwanda Africa which required a filter to capture particulate from copper smelting fume. The one tonne liquid copper capacity rotary furnace has an air volume of 25,000Am3/hr. Our supply scope consisted […]

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Project VC – Turnkey Flue Gas Treatment Plant for Waste Boiler

Working with CSS Renewables and end user VC Cooke in Beccles, Suffolk. An empty warehouse is always a welcome place to start a project.  This is because we have a blank canvas with which to design an ideal layout for a flue gas treatment plant.  Once installed, our system cleans the gases from a waste […]

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Project HJE – Partial Offline cleaning Filter

AT A GLANCE: Partially offline cleaning filter Structural calculations for penthouse, access platform and offset support structure. Upgraded discharge system to handle 7tph at a bulk density of 2,487kg/m3 Bespoke Controls system with integrated pulse control cleaning. CONSULTANT’S REPORT: After years of talking to our client and producing multiple quotes with various options we were […]

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Project JP2 – Complete Flue Gas Treatment System for Intumescent Paint Furnaces (Phase 2)

AT A GLANCE: Design to replicate existing system installed in 2016. Air dilution to reduce temperature into bag filter with modulating valves. Double screw sorbent dosing skid with precoating system Bespoke Controls system. PROJECT MANAGERS REPORT: After a successful installation of the R&D sites first flue gas treatment plant back in 2016. We were contacted […]

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Project SFEL – Nitrogen fumes extraction system

CONSULTANT’S REPORT Nitrogen Extraction System Details: Control panel ID fan Nitrogen extraction points Ducting Three nitrogen extraction points The enquiry came from a test laboratory at Sheffield Forgemasters. We had previously worked at this site on more than one occasion supplying a retractable burning booth initially and later a dedicated CleanPULSE cartridge filter for the […]

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Project VELG – Hot gas bag filtration system for bio-energy malt whisky distillery

CONSULTANT’S REPORT Late in 2020, we won a project which we had first quoted in 2016.  The project involved providing a cleanPULSE bag filter, ducting, cleanSPARK box, 75kW fan and a spark detection and extinguishing system for a bio energy plant at a distillery situated in the stunning Speyside region in the Scottish Highlands.  In […]

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Project TC3 – CleanPULSE CPCF Ceramic Filter for bespoke glass product

Heraeus Quartz first approached Filter Designs back in 2017 to provide them with a Ceramic filter.  Heraeus needed to replicate the performance of an older EAF 6/2 filter originally designed some 20+ years earlier by FD’s founder and chairman, Roger Callis. We successfully completed that project in 2017 (for full details see Project HQUK).   […]

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Project LA – Cast shop flue gas treatment

The two Cast Shop holding furnaces needed to have a flue gas treatment plant to abate the emissions from emitting to the atmosphere. As the furnaces are only operational one at a time, we needed to design two duct runs one for each furnace with automated valves to the filter. The client then specified that […]

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Project SF2 – CleanPulse cartridge filter system with spark arrest box and control panel

In 2020 the project involved providing a CleanPulse cartridge filter with ducting for a steel production company based in Sheffield.  Along with providing a CleanPulse cartridge filter and ducting, FDL also installed a spark arrest box, centrifugal fan, control panel with inverter and manifold tanks. During the project, access to the company’s site was restricted […]

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Our recent Projects

An empty warehouse is always a welcome place to start a project.  This is because we have a blank canvas with which to design an ideal layout for a flue gas treatment plant.  Once installed, our system cleans the gases from a waste boiler and waste infeed plant and will allow the end user to stop transporting waste around the country and manage it locally, save on transport costs and produce some electricity too.

Project VC - Turnkey Flue Gas Treatment Plant for Waste Boiler

Project JP2 - Complete Flue Gas Treatment System for Intumescent Paint Furnaces (Phase 2)

Filter Designs is a trading name of Turnkey Filtration Limited, a limited liability company registered
in England under number 16279255, whose registered office is at Filtration House, Farndon Road, Market Harborough,
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