Project HJE – Partial Offline cleaning Filter

AT A GLANCE: Partially offline cleaning filter Structural calculations for penthouse, access platform and offset support structure. Upgraded discharge system to handle 7tph at a bulk density of 2,487kg/m3 Bespoke Controls system with integrated pulse control cleaning. CONSULTANT’S REPORT: After years of talking to our client and producing multiple quotes with various options we were […]

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Project AA – Food Grade stainless steel Circular CleanPulse filter with insulation and stainless cladding

AT A GLANCE: 304L Stainless Circular Filter with 50mm thick insulation with a stainless-steel outer skin Outer shell surfaces to have 2B mill finish, welds ground smooth, strip polish appearance. Internal welds ground smooth and all internal surfaces polished to 0.6Ra. ATEX rated with explosion panel and ducting. CFD Modelling for design for non-deformation at […]

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Project EE – CleanNOx SNCR System

AT A GLANCE: SNCR System 10,000 litre Urea/Adblue bunded storage tank 4 x Ceramic coated Stainless Steel injection lances 4 x 4-20mA peristaltic dosing pumps 4kW high pressure lance cooling air fan 880L Stainless Steel bunded mixing tank Comms over ethernet control panel with HMI PROJECT MANAGER’S REPORT: In the constant pursuit of a cleaner, […]

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Project JP2 – Complete Flue Gas Treatment System for Intumescent Paint Furnaces (Phase 2)

AT A GLANCE: Design to replicate existing system installed in 2016. Air dilution to reduce temperature into bag filter with modulating valves. Double screw sorbent dosing skid with precoating system Bespoke Controls system. PROJECT MANAGERS REPORT: After a successful installation of the R&D sites first flue gas treatment plant back in 2016. We were contacted […]

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Project TW – CleanNOx SNCR System

AT A GLANCE: SNCR System 10,000 litre Water bunded storage tank 6,000 litre Urea/Adblue bunded storage tank 3 x Ceramic coated Stainless Steel injection lances 3 x 4-20mA peristaltic dosing pumps 4kW high pressure lance cooling air fan 880L Stainless Steel bunded mixing tank 1.2m³/hr duplex water softener Comms over ethernet control panel with HMI […]

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Trial SNCR Skid

Some of our clients running waste to energy plants are becoming subject to a regulation 61 review.  This requires them to review their processes against best available techniques (BAT) and implement changes by December 3rd 2023. Filter Designs have received several enquiries for urea dosing SNCR systems to meet lower NOx emission standards because of […]

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Project TEH – Bagging Plant Ducting

AT A GLANCE: Design / Consultancy to improve ducting design and dust levels Improved extraction Re-routed ducting to allow easier maintenance and access CONSULTANT’S REPORT: We were contacted via the Engineering manager as he had been told about some previous projects we had completed for some other sites. The site had been having some issues […]

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cleanSPARK Spark Arrestor Boxes

Much of our work at Filter Designs operates on processes such as aluminium and glass furnaces, pyrolysis plants and waste-to-energy systems. High temperatures of up to 1200°c mixed with impurities in the process and/or process variables can lead to sparks exiting the process into the gas treatment plant. Typically, cyclones are used pre-filter when a […]

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Our recent Projects

An empty warehouse is always a welcome place to start a project.  This is because we have a blank canvas with which to design an ideal layout for a flue gas treatment plant.  Once installed, our system cleans the gases from a waste boiler and waste infeed plant and will allow the end user to stop transporting waste around the country and manage it locally, save on transport costs and produce some electricity too.

Project VC - Turnkey Flue Gas Treatment Plant for Waste Boiler

Project JP2 - Complete Flue Gas Treatment System for Intumescent Paint Furnaces (Phase 2)

Filter Designs is a trading name of Turnkey Filtration Limited, a limited liability company registered
in England under number 16279255, whose registered office is at Filtration House, Farndon Road, Market Harborough,
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