Project EEP – Water Quench Tower, CleanPULSE Filter, Reagent Dosing and for Tyre Pyrolysis Plant in Poland

Problem The developed world creates a huge quantity of waste tyres. Due to the quantity, durability and ecologically problematic disposal methods which exist, additional solutions to disposal are needed. Our client is a process engineering company who were assisting investors to create a tyre pyrolysis plant in Poland. This process cooks tyres to output various […]

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Project IB USA – CleanPulse Bag Filter under Positive Pressure with Acid Gas Neutralisation

Boiler-Filter-Control-Panel

Problem An international client required assistance in building two flue gas treatment plants for a cellulosic ethanol production plant. This was a pioneering exercise to turn a new technology into a commercial production plant. Filter Designs are signed up to a non-disclosure agreement so in this case study we focus on our plant supply in […]

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Project BCI – Bag Filter, Gas Suspension Absorber, Reagent Dosing for a Challenging Carbon Process

Open control systems cabinet

The Problem The client supply carbon products for the metal smelting industry to a wide range of users both in the UK and abroad. Following a serious fire at the site resulting in the destruction of the raw material handling building and the subsequent loss of production for more than 12 months we were contacted […]

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Project WA – Hot Gas Filter for Aluminium Furnace, Sodium Bicarbonate Injection via Bulk Bag and Spark Detection System

Furnace filter switch

Problem Taking scrap Aluminium and melting down in a furnace to produce specification aluminium ingots produces fume and smoke. The local authority had recognised that an improvement to the direct extraction to atmosphere could be made. It is currently more profitable to buy in ‘dirty’ aluminium scrap to process which produces the most fume and […]

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Project UK5 – CleanPulse Bag Filter with Sodium Bicarbonate Sorbent Injection System for Flue Gas Treatment

External ducting to filter system

From initial enquiry to completion of installation this project extended over 24 months. The requirement was for a gas cleaning plant to remove toxic gases from a new process on a float glass line. The bag filter and sorbent injection systems are last in line after oxidiser and boiler. Supply Highlights Pulse Jet Filter Design […]

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Project NE – Phase 1 – A Complete Waste to Energy FGT Plant from Economiser Outlet to Stack

Craning in the upper section of a hopper

Programme   Engineering Order date: February 2012 Full Order date: March 2012 Installation commenced: May 2012 Substantial completion: December 2012 (7 months) Commissioning commenced: January 2013 This project ordered in February 2012 involves all of the elements of a flue gas treatment plant and was installed as part of an innovative new build Advanced Thermal […]

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Project AR – High Temperature CleanPulse Filter with Offline Cleaning, Online Maintenance and a Spark Detection System

Project AR From initial enquiry to completion of installation this project extended over 3 years, although the installation was achieved in 8 weeks to a tight changeover schedule. The requirement was for a replacement filter plant with offline cleaning, online maintenance to remove waste dust from two Aluminium Recycling Furnaces utilising the clients existing sodium […]

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Project FFH – Dual CleanPulse Bag Filter with Trend BMS Controls for the NHS

Dual Cle Summary Three coal-fired boilers at Fairfield Hospital in Bury, Manchester provide steam for hospital heating, cleaning and surgical needs. The continuous operation of these boilers is therefore critical. The boilers emitted their waste gases to atmosphere which included some large particles which affected the local area during periods of heavy smoke output. The […]

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Project AS – Two CleanPulse Ceramic Filters for Export to Singapore

Two large black hoppers

Note: A signed confidentiality agreement prevents us disclosing further detail of this project. A worldwide household name required 2 gas treatment systems to operate in a pilot plant that is required to be operational for a minimum 8400 hours (360 days) per annum. Most importantly this application involved a usually hot gas inlet temperature of […]

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Project PB – Large CleanPulse Bag Filter with Sodium Bicarbonate Silo, Wet Ash De-duster, CEMS and Chimney

Distance view of a factory

Heineken UK – Royal Brewery, Manchester and John Smith’s Brewery, Tadcaster Spent Grain from Royal Brewery Manchester At the Royal Brewery in Manchester, U.K., green beer is not just for St. Patrick’s Day. Soon all the beer produced by the plant will be “green,” thanks to a new energy efficient combined-heat-and-power system (CHP) fuelled by […]

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Our recent Projects

An empty warehouse is always a welcome place to start a project.  This is because we have a blank canvas with which to design an ideal layout for a flue gas treatment plant.  Once installed, our system cleans the gases from a waste boiler and waste infeed plant and will allow the end user to stop transporting waste around the country and manage it locally, save on transport costs and produce some electricity too.

Project VC - Turnkey Flue Gas Treatment Plant for Waste Boiler

Project JP2 - Complete Flue Gas Treatment System for Intumescent Paint Furnaces (Phase 2)

Filter Designs is a trading name of Turnkey Filtration Limited, a limited liability company registered
in England under number 16279255, whose registered office is at Filtration House, Farndon Road, Market Harborough,
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