Project AA – Food Grade stainless steel Circular CleanPulse filter with insulation and stainless cladding

AT A GLANCE: 304L Stainless Circular Filter with 50mm thick insulation with a stainless-steel outer skin Outer shell surfaces to have 2B mill finish, welds ground smooth, strip polish appearance. Internal welds ground smooth and all internal surfaces polished to 0.6Ra. ATEX rated with explosion panel and ducting. CFD Modelling for design for non-deformation at […]

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Project TEH – Bagging Plant Ducting

AT A GLANCE: Design / Consultancy to improve ducting design and dust levels Improved extraction Re-routed ducting to allow easier maintenance and access CONSULTANT’S REPORT: We were contacted via the Engineering manager as he had been told about some previous projects we had completed for some other sites. The site had been having some issues […]

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Project BHC – Cement Mill 2 Ducting

CONSULTANT’S REPORT The previous owners of the plant consulted us back in 2012 to look at replacing the ducting for a cement mill which subsequently didn’t go ahead. After the plant was taken over this project was re-visited but rather than use the existing drawings, the customer wanted a neater design which was easier to […]

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Project TC3 – CleanPULSE CPCF Ceramic Filter for bespoke glass product

Heraeus Quartz first approached Filter Designs back in 2017 to provide them with a Ceramic filter.  Heraeus needed to replicate the performance of an older EAF 6/2 filter originally designed some 20+ years earlier by FD’s founder and chairman, Roger Callis. We successfully completed that project in 2017 (for full details see Project HQUK).   […]

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Project LA – Junkers furnace extraction

The cartridge filter is to purely control the dust emissions from each furnace which at present only run one at a time.  The reason for this new filter is to comply with the new dust emissions regulations set out by SEPA. Originally the dust was emitted to atmosphere and the dust was extracted via two […]

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Project TCL – Quarry kiln system

Hopper being craned into place

As installations go, this is a big one!  We were advised by one of our regular suppliers of a requirement by Tarmac, the UK’s leading sustainable building products, for a cement kiln filter system in Wales.  Part of a successful tendering process was the requirement to be a member of Achilles.   Achilles is a […]

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Project FT – Dust Extraction to Wet Cyclone on Brick Manufacturing Plant. World First Brick Cleaning System

Brick manufacturing plant

FDL had been contacted to look at the existing dust extraction system back in 2014 as the dust in air levels were high and some form of remedial action was required. Initially FDL were contracted on a consultancy basis to assess the existing system and provide detailed reports, specifications, designs and drawings to allow Forterra […]

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Project OM – Cartridge Filter System for Magnesium Oxide Processing Plant including Dust Extraction Ducting

Internal view of filter system

Programme OM Ltd located in Gateshead Newcastle, is an existing site. They recently purchased the building off one of their suppliers who supplied magnesium oxide for a range of products. The original enquiry came to Filter Designs via an industry consultant. The magnesium oxide processing plant provides a dusty yet unharmful place to work, hence […]

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Project KAT – Small Customised CleanPulse Cartridge Filter for Silo Loading Head

Internal view of a filter system

Summary We were contacted by Kerneos to quote for a filter system to be installed over and feeding back a tubular screw conveyor and extracting from tanker filling bellows ensuring any fugitive emissions are captured and put back into the supply source. Available space in the location was limited so a ‘Cleanpulse’ 5 cartridge filter […]

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Project LE – Complex Ducting System Design and Installation in Scotland

Digital design of a filter system

Problem Working through a third party in the UK, we were invited to provide services to design supply and install various elements of a biomass fired furnace. The plant used a combined heat and power plant and generated electricity via the Organic Rankine Cycle. Filter Designs scope included ducting, fans, chimney, insulation and erection. A […]

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Our recent Projects

An empty warehouse is always a welcome place to start a project.  This is because we have a blank canvas with which to design an ideal layout for a flue gas treatment plant.  Once installed, our system cleans the gases from a waste boiler and waste infeed plant and will allow the end user to stop transporting waste around the country and manage it locally, save on transport costs and produce some electricity too.

Project VC - Turnkey Flue Gas Treatment Plant for Waste Boiler

Project JP2 - Complete Flue Gas Treatment System for Intumescent Paint Furnaces (Phase 2)

Filter Designs is a trading name of Turnkey Filtration Limited, a limited liability company registered
in England under number 16279255, whose registered office is at Filtration House, Farndon Road, Market Harborough,
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