Project CPCL – Silo Safety System for Clay Pigeon Manufacturers

Summary We were contacted by a clay pigeon manufacturing company to quote for a pair of silo safety systems to be installed during a 7 day planned maintenance shutdown. A pair of silos are used to store limestone essential to the manufacture of thousands of clays per day, with production running 24/7. Both silos were […]

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Project KAT – Small Customised CleanPulse Cartridge Filter for Silo Loading Head

Summary We were contacted by Kerneos to quote for a filter system to be installed over and feeding back a tubular screw conveyor and extracting from tanker filling bellows ensuring any fugitive emissions are captured and put back into the supply source. Available space in the location was limited so a ‘Cleanpulse’ 5 cartridge filter […]

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Project RC – Ducting System Design and Installation with Drop Out Box to allow reuse of Existing Filter

The client in Ellesmere Port is involved in creating novel recycled glass products, emphasising the energy savings of using recycled product over creating new. As part of a new trial, the company had used an existing filter but suffered a fire due to carryover of debris in the recycled material. As part of further investments […]

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Project HE – Complete Flue Gas Treatment Plant including Control System for Clinical Waste Incinerators

The client has recently moved into a new Northern HQ. The £10m Eco Park in Shotts, Lanarkshire is the first of its kind in the UK and represents a major change in how medical waste is treated in Scotland. While efforts have been made to recycle over the last few years it is only now that […]

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Project JP – Complete FGT System for Intumescent Paint Furnaces.

JP Europe located in Flixborough Scunthorpe, is an existing site. They recently purchased the building next to the original site for a new research and development facility to test intumescent paints. The original enquiry came to Filter Designs via an industry contact, TAB refractory, whose company are providing the client JP with an intumescent paint […]

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Project THPL – Urea Prill Skid for DeNOx. Sodium Bicarbonate Dosing for DeSOx. Primary, Secondary and Tertiary Combustion Air System.

Waste Wood CHP plant In 2011 the project involved providing a flue gas treatment plant for a biomass incinerator on the outskirts of Bedford. Intended to handle 30,000 tonnes of waste wood per year. At that time Filter Designs installed the bag filter plus ducting, a 50m³ silo for Sodium Bi-carbonate, 2 x 160kW ID […]

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Project FS – Hot Gas Filter serving a Glass Furnace with Air Dilution and Drop Out Box for Czech Republic

Problem Our client is an industrial engineering designer, supplier and installer who turn over €2bn annually. One of the subsidiary companies won a contract to install a glass furnace in the Czech Republic, which required a de-dusting filter plant before discharging the process gas to atmosphere. There are several challenges when extracting from a glass […]

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Project EEP – Water Quench Tower, CleanPULSE Filter, Reagent Dosing and for Tyre Pyrolysis Plant in Poland

Problem The developed world creates a huge quantity of waste tyres. Due to the quantity, durability and ecologically problematic disposal methods which exist, additional solutions to disposal are needed. Our client is a process engineering company who were assisting investors to create a tyre pyrolysis plant in Poland. This process cooks tyres to output various […]

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Project IB USA – CleanPulse Bag Filter under Positive Pressure with Acid Gas Neutralisation

Problem An international client required assistance in building two flue gas treatment plants for a cellulosic ethanol production plant. This was a pioneering exercise to turn a new technology into a commercial production plant. Filter Designs are signed up to a non-disclosure agreement so in this case study we focus on our plant supply in […]

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Project BCI – Bag Filter, Gas Suspension Absorber, Reagent Dosing for a Challenging Carbon Process

The Problem The client supply carbon products for the metal smelting industry to a wide range of users both in the UK and abroad. Following a serious fire at the site resulting in the destruction of the raw material handling building and the subsequent loss of production for more than 12 months we were contacted […]

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Our recent Projects

An empty warehouse is always a welcome place to start a project.  This is because we have a blank canvas with which to design an ideal layout for a flue gas treatment plant.  Once installed, our system cleans the gases from a waste boiler and waste infeed plant and will allow the end user to stop transporting waste around the country and manage it locally, save on transport costs and produce some electricity too.

Project VC - Turnkey Flue Gas Treatment Plant for Waste Boiler

Project JP2 - Complete Flue Gas Treatment System for Intumescent Paint Furnaces (Phase 2)

Filter Designs is a trading name of Turnkey Filtration Limited, a limited liability company registered
in England under number 16279255, whose registered office is at Filtration House, Farndon Road, Market Harborough,
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